The 2007 Honda CR250 in the MXA studio. 

It’s sad to say that 2007 was the last year of the Honda CR250. This was a storied machine, from its introduction in 1973 (with Steve McQueen as the spokesman) to its omnipotent days in the hands of Johnson, Bailey and O’Mara, to its introduction as the first aluminum-framed production bike in 1997. But the years have not been kind to the CR. It was a victim of its own success. Honda rode high on the hog during the ’90s with CR250 sales close to 10,000 units. The CR engineers began to think that they were infallible–and, in the process, they gambled on blowing the competition away with a totally new engine design in 2002. Unfortunately for Honda, the all-new revolutionary case-reed engine, with its electronic power valve, traction control ignition and high-tech carburetor, never lived up to its promise. Sales dropped when Yamaha and Suzuki’s 250 two-strokes got better and plummeted when four-strokes took over (although there was some solace in the fact that CR250 riders became CRF450 riders).


Handling: For those of you too young to remember the glory days of Honda handling, suffice it to say that Jeremy McGrath loved his 1993 CR250 so much that he never raced a 2004, 2005 or 2006 Honda during his time at Team Honda. And, when the first aluminum-framed CR250 came on the scene in 1997, Jeremy rode it a couple of times and bolted from the Honda fold. Jeremy was astute. The ’93 chassis was awesome, and the ’97 Delta-box was gruesome. After ’97 Honda spent more money on frame development than any of the four motorcycle manufacturers and, in the process, massaged the bugs out of the aluminum frame making a bike that was excellent at turn-in, rock steady at center-out and clean on the exit.

Quality: Honda had the best metallurgy, quality control and reliability. This was a bulletproof machine.

2007 HONDA CR250-6921The case-reed CR250 suffered from a weird low-to-mid transition. Down low, where it should have been pulling like an Alaskan sled dog, it was huffing and puffing.


Jetting: This was a mystery machine. It’s not that we couldn’t get the jetting to be spot on, it’s just that we couldn’t keep it there for more than three hours. Everyday we spent with the CR250 was an adventure in brass. We eventually learned to accept that today’s lean jetting would be tomorrow’s rich jetting. Even the slightest change in one direction or the other would send the CR250’s jetting into gurgle, diesel and ping land.



No mystery. In 2002, Honda dropped their trusty reed-valve, piston-port design for a case-reed configuration. This was a radical engine choice for Honda and one that had previously been deemed best suited for 125 two-strokes. But Honda gambled on the rock ’em, sock ’em benefits of shoving the carb throat directly into the cases (instead of into the cylinder). They rolled snake-eyes!

From day one, the case-reed CR250 suffered from a weird low-to-mid transition. Down low, where it should have been pulling like an Alaskan sled dog, it was huffing and puffing. It mysteriously went “wah, wah wah.” Once the rpm and fuel velocity built up, the engine ran fine, but not below it and not much above it.

2007 HONDA CR250-7116-2Was the Honda CR250 faster than the competition? In the hands of a rider who can carry beaucoup speed out of the corners and unerringly shift on peak, the CR250 powerband was competitive.


First, never let the engine linger below dead center in the rpm range. Second, keep two fingers on the clutch at all times. You have to use your clutch hand like the trigger finger of a gunfighter. Third, don’t get trapped into thinking that over-revving the engine will help keep it in the middle. It won’t. If you overrev, the CR250 will go flat on top and bring the power profile down instead of moving it up. Finally, never cruise. The CR250 has one good power setting, and that is wide open in the midrange. No coasting. No half-throttle solutions. No rolling it on.

2007 HONDA CR250-6916You can make this bike better, you just need a little extra dough. 

1. Reed valve: To make the low-end appreciably better, bolt on a Moto Tassinari VForce3 reed cage. It makes the low-end power cleaner, crisper and stronger. Moto Tassinari–(603) 298-6646.

2. Pipe: The powerband is shorter than it is long, so bolting on Pro Circuit’s Works pipe adds a ton of midrange and some extra rev so that you won’t be fretting about the bottom. Pro Circuit–(951) 738-8050.

3. Gearing: The CR250 really benefits from lower gearing. We added one tooth to the rear sprocket (from a 49 to a 50). This tightened up the gear ratios, got us into the meat of the power quicker and helped the CR out of corners. We ran a Renthal sprocket. Renthal–(877) 736-8425.

4. Radiators: Put Works Connection on your speed dial, because Honda’s radiators are not very strong. Works Connection makes regular radiator braces and ultra-strong radiator cages. Go for the cages. It will save money in the long run. Works Connection–(530) 642-9488.

5. Electric power valve: Every time we felt that our CR250 was going off song, we would round up all the usual suspects (broken reeds, worn rings, bad jetting) to no avail. The problem was normally in the HPP valve. The cables on the power valve have a tendency to go slack. Once we tightened them up, we got our lost power back.